fix(iso): fail builds on missing VPN binaries, skip units cleanly, invalidate stale rootfs cache
v1.7.104 shipped ISOs whose units crash-looped (nostr-relay 3s loop, archipelago-diag 203/EXEC) because build-time extraction failures were mere warnings and the cached rootfs never tracked its recipe: - hash the rootfs-defining region of the build script and rebuild when it changes (stale cache shipped ISOs without wpasupplicant/iw/rfkill) - refuse to build without nvpn / nostr-rs-relay unless ALLOW_MISSING_VPN_BINARIES=1 - ConditionPathExists on nostr-relay/nostr-vpn/diag units so a stripped image skips them instead of crash-looping - post-install test: every enabled archipelago*/nostr* unit must have an existing ExecStart payload Co-Authored-By: Claude Fable 5 <noreply@anthropic.com>
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@ -254,8 +254,17 @@ container_pull() {
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echo "📦 Step 1: Building root filesystem..."
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ROOTFS_TAR="$WORK_DIR/archipelago-rootfs.tar"
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ROOTFS_STAMP="$WORK_DIR/archipelago-rootfs.recipe.sha256"
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if [ ! -f "$ROOTFS_TAR" ] || [ "$1" == "--rebuild" ]; then
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# The cached rootfs must be invalidated when its recipe changes: a stale
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# archipelago-rootfs.tar on the build machine shipped ISOs with NO
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# wpasupplicant/iw/rfkill (WiFi dead on laptops) long after those packages
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# were added to the Dockerfile below — the cache condition never looked at
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# the recipe. Hash the rootfs-defining region of this script; any edit to it
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# forces a rebuild. `--rebuild` still forces one unconditionally.
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RECIPE_HASH=$(sed -n '/^# STEP 1: Build complete root filesystem/,/^# STEP 2: Build minimal installer/p' "$0" | sha256sum | cut -d' ' -f1)
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if [ ! -f "$ROOTFS_TAR" ] || [ "${1:-}" == "--rebuild" ] || [ "$(cat "$ROOTFS_STAMP" 2>/dev/null)" != "$RECIPE_HASH" ]; then
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echo " Using Docker to create Debian root filesystem..."
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# Create a Dockerfile for building the rootfs
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@ -694,6 +703,7 @@ SYSTEMDSERVICE
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$CONTAINER_CMD export archipelago-rootfs-tmp > "$ROOTFS_TAR"
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$CONTAINER_CMD rm archipelago-rootfs-tmp
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echo "$RECIPE_HASH" > "$ROOTFS_STAMP"
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echo "✅ Root filesystem created: $(du -h "$ROOTFS_TAR" | cut -f1)"
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else
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echo "✅ Using cached root filesystem: $(du -h "$ROOTFS_TAR" | cut -f1)"
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@ -1218,6 +1228,23 @@ else
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echo " ⚠ nostr-rs-relay image not available — relay binary will be missing"
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fi
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# A missing nvpn/nostr-rs-relay used to be a warning, and the resulting ISO
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# shipped units that crash-looped (or silently lacked VPN signaling) on every
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# install. Refuse to produce that ISO unless explicitly overridden.
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MISSING_VPN_BINARIES=""
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[ -f "$ARCH_DIR/bin/nvpn" ] || MISSING_VPN_BINARIES="$MISSING_VPN_BINARIES nvpn"
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[ -f "$ARCH_DIR/bin/nostr-rs-relay" ] || MISSING_VPN_BINARIES="$MISSING_VPN_BINARIES nostr-rs-relay"
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if [ -n "$MISSING_VPN_BINARIES" ]; then
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if [ "${ALLOW_MISSING_VPN_BINARIES:-0}" = "1" ]; then
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echo " ⚠ Building WITHOUT:$MISSING_VPN_BINARIES (ALLOW_MISSING_VPN_BINARIES=1)"
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else
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echo " ❌ Required binaries not extracted:$MISSING_VPN_BINARIES"
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echo " The registry (146.59.87.168:3000) must be reachable and hold the images,"
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echo " or set ALLOW_MISSING_VPN_BINARIES=1 to ship without VPN signaling."
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exit 1
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fi
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fi
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# Copy WireGuard helper script
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if [ -f "$WORK_DIR/archipelago-wg" ]; then
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cp "$WORK_DIR/archipelago-wg" "$ARCH_DIR/bin/archipelago-wg"
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@ -3345,6 +3372,11 @@ echo ""
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echo "=== Done ==="
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DIAGSCRIPT
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chmod +x /mnt/target/opt/archipelago/scripts/first-boot-diag.sh
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# v1.7.104 shipped installs where this script was missing while its unit was
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# enabled (203/EXEC forever). Verify the write actually landed, loudly.
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if [ ! -x /mnt/target/opt/archipelago/scripts/first-boot-diag.sh ]; then
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echo "ERROR: first-boot-diag.sh was not written to the target" >&2
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fi
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# Systemd oneshot service for first-boot diagnostics
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cat > /mnt/target/etc/systemd/system/archipelago-diag.service <<'DIAGSVC'
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@ -3352,6 +3384,8 @@ cat > /mnt/target/etc/systemd/system/archipelago-diag.service <<'DIAGSVC'
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Description=Archipelago First Boot Diagnostics
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After=multi-user.target archipelago.service nginx.service
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ConditionPathExists=!/var/log/archipelago-first-boot-diag.log
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# Skip cleanly (instead of failing 203/EXEC) if the script is missing.
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ConditionPathExists=/opt/archipelago/scripts/first-boot-diag.sh
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[Service]
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Type=oneshot
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@ -3,6 +3,9 @@ Description=Archipelago Private Nostr Relay
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After=network-online.target
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Wants=network-online.target
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Before=nostr-vpn.service
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# An ISO built without the relay binary (registry unreachable at build time)
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# must not crash-loop every 3s forever — skip cleanly instead.
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ConditionPathExists=/usr/local/bin/nostr-rs-relay
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[Service]
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Type=simple
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@ -4,6 +4,9 @@ After=network-online.target tor.service archipelago.service
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Wants=network-online.target
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StartLimitIntervalSec=300
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StartLimitBurst=10
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# An ISO built without the nvpn binary (registry unreachable at build time)
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# must not restart-loop — skip cleanly instead.
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ConditionPathExists=/usr/local/bin/nvpn
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[Service]
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Type=simple
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@ -103,6 +103,23 @@ for f in /usr/local/bin/archipelago \
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fi
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done
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# 1.1b — Every enabled archipelago/nostr unit must have an existing ExecStart
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# payload. v1.7.104 shipped nostr-relay.service without its binary (3s
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# crash-loop forever) and archipelago-diag.service without its script
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# (203/EXEC) — catch that class of ISO defect on first boot, by generic rule.
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for unit in /etc/systemd/system/archipelago*.service /etc/systemd/system/nostr*.service; do
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[ -f "$unit" ] || continue
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systemctl is-enabled "$(basename "$unit")" >/dev/null 2>&1 || continue
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exec_bin=$(grep -m1 '^ExecStart=' "$unit" | sed 's/^ExecStart=[-+@!:]*//' | awk '{print $1}')
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case "$exec_bin" in
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/*) if [ -e "$exec_bin" ]; then
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pass "Unit payload exists: $(basename "$unit") → $exec_bin"
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else
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fail "Unit payload missing" "$(basename "$unit") → $exec_bin"
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fi ;;
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esac
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done
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# 1.2 — Critical services active
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for svc in archipelago nginx; do
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if systemctl is-active "$svc" >/dev/null 2>&1; then
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